Advanced Carbon Fiber Composite Manufacturing & Engineering
High-Performance Carbon Fiber Composites | Lightweighting, Durability, & Precision Manufacturing | US–China Dual-Base Production Support
High Performance Carbon Composite Solutions
At Haumann Group, we specialize in high-performance carbon fiber composite manufacturing for industries that demand lightweight, durable, and precise solutions. Our engineering-driven process focuses on optimizing performance through advanced molding techniques, such as overmolding composites with TPU, Nylon, and other engineering-grade materials. With facilities in Houston, USA, and Foshan, China, we offer a unique combination of local support and cost-effective high-volume production, ensuring that your project scales seamlessly without compromising quality or precision.
Whether you’re in the automotive, aerospace, or sports industries, our German-engineered tooling and turnkey manufacturing solutions guarantee a streamlined process from initial prototype to mass production. Our team works closely with you to reduce production risk, optimize cycle times, and achieve the highest dimensional stability at scale. Haumann’s dual-base manufacturing model allows us to deliver reliable, high-quality composite solutions that meet the most demanding specifications for performance-driven parts.
End-to-End Carbon Composite Manufacturing:
- Precision carbon fiber molding for key industries
- TPU, TPE, Nylon overmolding for high-performance parts
- German-engineered tooling for reliable production
- German-engineered tooling for repeatable precision
- US-based engineering with scalable China facilities
- Full support from prototyping to high-volume production
We provide OEM manufacturing for proprietary carbon composite components used in performance driven footwear and related applications. Our role focuses on precision forming, process control, and repeatable production for advanced composite material systems.
Haumann is an OEM manufacturing partner specializing in carbon composite manufacturing and precision production for performance-driven applications. Our team delivers advanced composite components using German-engineered tooling, strict process control, and scalable manufacturing systems designed for reliability and repeatable production.We support customers with US-based engineering in Houston and scalable manufacturing in Foshan, China, enabling efficient prototyping, validation, and high-volume composite production
What We Manufacture in Carbon Composite
We manufacture high-performance carbon composite components engineered for lightweight strength, durability, and consistent production quality. Our carbon composite manufacturing capabilities support demanding applications across sports equipment, footwear, automotive, and industrial performance products.
Capabilities include:
• Structural carbon composite plates and load-bearing components
• Carbon fiber footwear plates for stiffness, stability, and energy return
• Reinforced composite frames and structural support parts
• Custom-formed carbon composite geometries for complex designs
• Hybrid composite-plastic assemblies with integrated injection molded components
Materials We Manufacture
We work with proprietary carbon composite material systems engineered for performance-driven applications, enabling capabilities that go beyond traditional rigid carbon fiber. These materials are designed to deliver flexible strength, directional stiffness, and dynamic response, making them ideal for demanding performance environments such as footwear and sports equipment.
Patented technology platforms manufactured through our OEM processes include:
OmniFlex
Highly flexible carbon composite textiles offering high tensile strength with minimal elongation. This technology enables efficient energy transfer and precise control.
MonoFlex
Directionally engineered carbon composite structures that are stiff in one axis while remaining flexible in another. This provides stability without restricting natural motion, ideal for performance footwear and athletic gear.
GearFlex
Dynamically responsive carbon composite systems that adapt stiffness relative to applied force and motion, optimizing performance through movement. Perfect for applications requiring responsive flexibility and stability.
Production & Assembly Services for Scalable Carbon Composite Manufacturing
Explore how our custom carbon composite manufacturing services empower your brand to scale seamlessly from prototypes to mass production. With advanced carbon molding capabilities, CNC machining, and global production facilities in both Houston, USA, and Foshan, China, we provide scalable and reliable solutions to ensure your carbon composite components are ready for market.
The Haumann Advantage:
- Repeatable Precision: Carbon composite molding engineered for dimensional stability and consistent performance.
- German-Engineered Tooling: Advanced tooling and process control to ensure tight tolerances and part consistency.
- High-Volume Capacity: Multi-cavity tooling and stabilized cycle times for scalable carbon composite production.
- Value-Added Assembly: Optional secondary operations for ready-to-ship OEM components.
High-Performance Carbon Fiber Systems Built for OEM Scale
Carbon Fiber Capabilities
✅ Carbon fiber layup & structural reinforcement
✅ Lightweighting optimization for performance applications
✅ Resin infusion & controlled curing processes
✅ Precision trimming, machining & finishing
✅Structural validation & quality inspection
✅USA-based engineering with scalable global production
✅German-engineered tooling for repeatable precision
Injection Molded Carbon Fiber Plates:
✔️High-strength, lightweight plates
✔️Excellent energy transfer
✔️Ideal for sports footwear
Footwear Carbon Composite Elements:
✔️Structural support parts
✔️Molded for stiffness
✔️Used in performance footwear
High-Performance Carbon Fiber Sheets:
✔️Carbon fiber sheets for strength
✔️Lightweight and durable
✔️For footwear applications
Custom Composite Soles:
✔️Carbon fiber enhanced soles
✔️Optimal traction & lightness
✔️ Durable for sports
Manufacturing Processes
Our carbon fiber composite manufacturing processes are engineered to deliver consistent quality, structural performance, and scalable production for high-performance footwear and industrial applications. From composite layup to final finishing, our German-engineered process control ensures repeatable results across prototype and high-volume production programs.
Processes include:
- Precision carbon fiber layup and composite forming
- Controlled hot press curing for structural integrity
- Tight thickness and dimensional tolerance control
- CNC trimming, surface finishing, and post-processing
- Production validation and repeatability assurance
Engineering & Process Control
Our engineering team ensures carbon composite components meet strict performance, durability, and dimensional requirements. With engineering support in Houston and scalable manufacturing in Foshan, we provide stable, repeatable composite production aligned with OEM standards.
Key engineering priorities:
- Controlled forming of proprietary carbon composite systems
- Consistent structural performance across production volumes
- Precision integration with injection-molded and footwear components
- OEM-level documentation, inspection, and quality control
Mini Case: OEM Carbon Composite Footwear Components
Application:
High-performance sports footwear and insole systems
Material System:
Advanced carbon fiber composite structures
Manufacturing Role:
OEM composite manufacturing including forming, trimming, and process control
Industry Context:
Carbon composite plates and structural components integrated into performance footwear platforms
Result:
Lightweight, high-strength components enabling improved energy return and durability
How It Works
Our carbon composite manufacturing process is engineered to provide high-performance structural solutions. From initial technical discussions to the delivery of the final product, we ensure that each stage of production meets the highest standards of precision and consistency.
Key steps include:
- Technical review & application alignment: Ensuring we meet your specific needs and industry requirements.
- Composite design & layup strategy: Optimizing the best material structures for performance.
- Tooling, forming, and pilot production: Rigorous prototyping to ensure proper fit and function.
- Controlled production & inspection: Ensuring repeatable quality across all manufacturing phases.
Why OEM Partners Choose Haumann
Haumann Group is the partner of choice for OEMs seeking high-quality, reliable carbon composite solutions for their performance-driven products. With our engineering expertise, process control, and scalable manufacturing model, we are equipped to support OEMs in diverse industries.
Why choose us:
- Proven experience: Expertise in manufacturing proprietary composite systems for various industries.
- Strong process control: Ensuring consistent, repeatable performance across production.
- Carbon composite integration: Seamless integration of composites with injection molded parts.
- Dual-base manufacturing: Leveraging our US-based engineering and scalable production in China for efficiency and cost-effectiveness.
Looking for Lightweight Structural Solutions?
Our team specializes in manufacturing lightweight, high-performance carbon composite components, engineered to deliver both strength and flexibility for demanding applications. Whether you’re in the footwear, automotive, or aerospace industries, we’re ready to help you take your product to the next level.
Ready to innovate?
Request a Technical Review to discuss your custom carbon composite needs.