Footwear Injection Components

Injection Molded Components for High Performance Footwear From rapid prototypes to mass production TPU/TPE/Nylon parts, overmolding, and in house tooling with dual base manufacturing (USA + China).

What We Mold for Footwear

Outsoles & Traction Elements

TPU and TPE molded outsole and grip components

Midsole Support Parts

Structural injection components for cushioning systems

Boot Shells & Structural Housings

PA6 / PA66 injection molded structural shells and load bearing components for wakeboard and action sports boots

Toe Caps & Protection

Injection molded protective toe shells and guards

Overmolded Assemblies

Soft–hard material combinations for comfort and durability

Insert Molded & Parts

Plastic parts molded with metal or reinforced inserts

Buckles & Adjusters & Straps

Injection molded clips, buckles, and adjustment parts

Cleats & Interface Parts

Precision molded interface and traction hardware

Materials & Processes

  • Materials We Mold:
    TPU · TPE · PA6 / PA66 · Glass-Filled Nylon · PP · ABS · PC/ABS · POM

 

  • Processes:
    Overmolding · Insert Molding · Texture Control · Surface Finish · Tight Tolerance Control

Tooling & DFM Support to De risk Your Program

We provide early-stage DFM reviews and tooling strategies to eliminate common footwear molding failures:

  • Warpage & Sink
  • Short Shots & Flash
  • Fit Issues & Mismatched Interfaces

Quality Assurance for Stable Mass Production

  • Incoming material inspection & traceability
  • Process capability and SPC control
  • Dimensional inspection (CMM / fixtures)
  • PPAP / Control Plans available on request

How It Works

  • Consultation & DFM Review – start with technical alignment
  • Tooling & Pilot Shots – mold build and first part testing
  • Process Validation – cycle, inspection, capability
  • Mass Production & Delivery

Ready to Start Your Footwear Program?

Partner with Haumann for robust tooling, precise molding, and predictable delivery.